CGSim package for analysis and optimization of Cz, LEC, VCz, and Bridgman growth of semiconductor and semitransparent crystals
The CGSim (Crystal Growth Simulator) code is specialized software for simulation of Czochralski (Cz), Liquid Encapsulated Czochralski (LEC), Vapor Pressure Controlled Czochralski (VCz), and Bridgman growth. The code provides information to growers on the most important physical processes responsible for crystal growth and quality. The CGSim package contains several modules such as Basic CGSim, Defects, Flow Module, and CGSim View.
CGSim can be effectively applied to the following practical problems:
- Control and optimization of the crystallization front geometry and V/G distribution by adjustment of the hot zone and growth parameters.
- Increase of the crystallization rate with keeping high crystal quality.
- Control over stress and defects in the growing crystal. Defect engineering via accurate adjustment of the heat shields.
- Governing melt convection via crystal/crucible rotation rates, magnetic fields of various strength and orientation. Stabilization of convection in the melt while maintaining reasonable turbulent mixing.
- Analysis of impurity transport in both the melt and gas. Prediction of oxygen and carbon containing species concentrations in Si CZ growth. Adjustment of growth conditions and modification of the hot zone aimed at providing desired impurity concentrations.
- Adequate account of encapsulant, turbulent gas flow, and convective heat transport in liquid encapsulated growth.
- Modelling support for design and optimization of new crystal growth setups.
Capabilities of the CGSim package are illustrated through detailed application examples listed below:
- Modeling of casting process for silicon solar cells
- 100 mm Czochralski Silicon Growth
- 300 mm Czochralski Silicon growth
- Effect of magnetic fields in 400 mm Czochralski Silicon growth
- Numerical analysis of sapphire crystal growth by the Kyropoulos technique
- VCz growth of 100 mm GaAs
- High-pressure liquid-encapsulated Czochralski growth (HPLEC) of InP
- CsI crystal growth by continuous feed method
- Quartz crystal growth in hydrothermal autoclave
- Oxide Crystals
- Adjustment of heater power distribution during VGF growth of GaAs crystals
- HEM Sapphire crystal growth
- Modeling of SiC growth from solution by top seeded solution growth (TSSG)
CGSim View allows analysis of 2D and 1D distributions including heat and mass fluxes, V/G ratio and temperature gradient along the crystallization front. Additionally, 1D distributions along a boundary can be displayed as a plot and stored in a file on a hard disk. Built-in animation tools help to analyze features of 3D melt convection.